New accelerator challenge completes profitable transatlantic transportation take a look at

The world’s strongest neutrino beam is one step nearer to turning into a actuality. The Proton Enchancment Plan II, or PIP-II, challenge reached a milestone in October when it efficiently carried out a transportation take a look at of a “dummy load” between the U.S. Division of Power’s Fermi Nationwide Accelerator Laboratory exterior of Chicago and Daresbury Laboratory in England, exterior of Liverpool. The take a look at validated the system researchers will use to ship the fragile cryomodules that may make up a big a part of a brand new linear proton accelerator at Fermilab. The brand new machine will energy the manufacturing of neutrinos for the Deep Underground Neutrino Experiment.
Members of the worldwide PIP-II collaboration from the UK, France and India will develop, manufacture and assemble cryomodules wanted for the challenge, scheduled for completion in 2028. To make sure that the finished cryomodules will safely attain Fermilab, the PIP-II staff is conducting in depth transportation checks properly upfront.

The body boards the cargo airplane at O’Hare. Picture: Brian Hartsell, Fermilab
For the primary take a look at earlier this yr, PIP-II collaborators assembled a transportation body that would be the blueprint for the eventual cryomodule transportation body and test-drove it on a freeway. The PIP-II staff on the Science and Know-how Services Council of UK Analysis and Innovation, or STFC UKRI, with enter from Fermilab, led the body’s design.
For testing functions, the staff loaded the body with a cryomodule analog referred to as a dummy load: concrete blocks with the scale, weight and mounting factors of the particular cryomodule, which will probably be 10 meters lengthy and weigh 27,500 kilos, or 12,500 kilograms.
First take a look at flight
The most recent take a look at — the body’s first transatlantic voyage — started on Sept. 23 at Fermilab’s Industrial Middle Constructing in Batavia, Illinois. There, the staff put in the dummy load and secured it contained in the transportation body, simply as a cryomodule can be. Additionally they outfitted the system with sensors to seize shocks noticed through the take a look at.
On Sept. 26, the body left Fermilab in Batavia and traveled through trailer to Chicago’s O’Hare Worldwide Airport. Two days later, it was loaded onto a cargo airplane and departed for Luxembourg; Luxembourg Airport is headquarters and hub for a cargo transportation airline, so all cargo flights should first go via the small nation. At Luxembourg Airport, a number of members of the Fermilab PIP-II staff met the body. Utilizing a big crane, they off-loaded it from the airplane after which lifted it onto a truck’s trailer, overlaying it in a tarp for its highway journey to the UK, which departed on Sept. 30.
“The profitable validation of the transportation body utilizing the dummy load is a testomony to the devoted worldwide collaboration that contains PIP-II.” – Saravan Chandrasekaran
After a prolonged highway journey, together with passage via the Channel Tunnel, the body reached Daresbury Laboratory, a analysis lab situated close to Liverpool and operated by STFC UKRI, on Oct. 3. PIP-II companions eliminated the panels and dummy load from the body and examined the sensors, bumpers, springs and different {hardware}. After checking all parts, they reassembled the transport system, loaded it onto the truck and despatched it on its method again to Fermilab on Oct. 5. The dummy load arrived again in Batavia, Illinois, on Oct. 11.
Indicators of a profitable collaboration
“I might name this an unqualified success,” mentioned Jeremiah Holzbauer, the PIP-II transportation sub-project supervisor at Fermilab. “Every little thing went nearly in addition to we might hope for.”
Jon Lewis, challenge supervisor for the STFC contribution to PIP-II, agreed. “This can be a important de-risking train for us — and an actual take a look at of the body designed by Mitchell Kane from our Initiatives and Mechanical Engineering group,” he mentioned. “It’s additionally nice to have the ability to host our Fermilab colleagues at Daresbury Laboratory as soon as once more. Working intently with Jeremiah Holzbauer, Adam Wixson and Ryan Thiede has bolstered our working relationship between the 2 labs.”
Saravan Chandrasekaran, technical supervisor for the PIP-II 650-MHz cryomodule at Fermilab, mentioned, “The profitable validation of the transportation body utilizing the dummy load is a testomony to the devoted worldwide collaboration that contains PIP-II.”

The truck backs into the ability at UKRI-STFC. Picture: Mitchell Kane, Fermilab
The staff carried out the take a look at utilizing procedures, strategies and oversight that had been as reasonable as attainable. From the isolation system and vibration instrumentation to dealing with, logistics and customs, the take a look at intently mimicked what the actual cryomodules will undergo throughout transportation. The excellent news: All elements of the transportation system had been deemed validated by this take a look at.
PIP-II’s subsequent step is to make use of the identical body to ship a fancy prototype cryomodule, now in meeting at Fermilab, to the UK and again. Testing the prototype earlier than cargo, whereas at STFC UKRI, and after its return will reveal that the transport course of can defend these delicate methods through the lengthy transport. This take a look at is at present deliberate for early 2023.
In just a few years, STFC will ship the manufacturing cryomodules in their very own transportation body to Fermilab for the development of PIP-II.
“The robust collaborative program we’ve with Fermilab for STFC’s supply of superconducting cryomodules for PIP-II depends massively on our skill to soundly transport these extremely complicated and fragile methods over a particularly lengthy distance,” mentioned Peter McIntosh, STFC UKRI technical coordinator for PIP-II and deputy director of the Accelerator Scence and Know-how Centre at STFC’s Daresbury Laboratory. “The transport body that we’ve developed is vital for guaranteeing we will present enough safety.
“This latest transportation take a look at has not solely offered necessary proof for the way shock masses have been successfully suppressed, nevertheless it has additionally allowed the Daresbury groups to confirm most of the native logistics procedures,” McIntosh mentioned. “This primary evaluation will show extremely necessary for when the following main validation is carried out.”
Observe the journey
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